Being an Engineer

40 Episodes
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By: Aaron Moncur

The Being An Engineer podcast is a central repository in which we collect and share industry knowledge & best practices associated with the discipline of engineering. We hope that engineers throughout the world will benefit from this content as they connect with the companies, technologies, people, resources, and opportunities that are relevant to their engineering or engineering-adjacent roles. Contact us at [email protected]. Intro and Outro music by John Martell

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Ghulam Murtaza | Overcoming Adversity: An Inspiring Tale of Perseverance
#45
Today at 10:00 AM

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Ghulam Murtaza is a Controls Project Engineer at Vanderlande with a background spanning industrial automation, robotics, controls, data science, cloud computing, and artificial intelligence. Before joining Vanderlande, he worked as a Senior Automation Engineer with CBRE supporting Amazon fulfillment operations, where he developed tools aimed at improving equipment reliability, troubleshooting, and maintenance efficiency. 

His journey into automation was far from straightforward. Growing up in Khairpur, Pakistan, Ghulam developed an early interest in computers but initially followed a different educational path. He later taught himself programming, endured multiple graduate-school rejections and visa c...


Eron Flory | Toastmasters for Engineers, and FIRST Robotics
#44
10/23/2026

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Eron Flory has built a career around turning difficult engineering problems into real products—and, increasingly, around helping other engineers learn how to do the same. His background crosses custom automation, robotics, manufacturing equipment, medical-device R&D, process development, and engineering leadership. Before recently stepping away from full-time engineering, he spent more than six years at Medtronic working on steerable delivery systems for transcatheter mitral and tricuspid heart valve replacement while also mentoring and recruiting engineers and developing knowledge-sharing programs.  

His career before Medtronic included leadership roles at Merit Medical, Osseon, Dir...


James Bryant | A Process For Engineers to Succeed at Home & at Work
#43
10/16/2026

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Dr. James Bryant, Ph.D., P.E., is a dynamic force in the engineering and leadership development arenas. With a robust background in civil engineering, James has spent over 20 years leading multimillion-dollar projects in the transportation sector, contributing to technical publications, and serving on national committees. His tenure at the Transportation Research Board of the National Academies saw him providing executive oversight for over 22 volunteer technical committees, showcasing his commitment to advancing the field. 

Transitioning from engineering to executive coaching, James founded Engineer Your Success LLC—a boutique firm dedicated to hel...


Elad Einav | How To Engineer Covered Medical Device Stents
#42
10/09/2026

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Elad Einav is a mechanical engineer, entrepreneur, and Co-Founder and CEO of Medibrane, a medical-device contract development and manufacturing organization specializing in polymer covers, membranes, coatings, and components for stents and other implantable devices. His work sits at the intersection of mechanical design, polymer science, manufacturing-process development, quality, and medical-device commercialization. 

Elad began his career as a mechanical engineer before moving deeper into medical-device R&D, where he designed implants and delivery systems and later managed multidisciplinary programs from concept through commercialization. Over the years, he has founded or co-founded several m...


PDX 2026 Starts Soon—Get Your Ticket Now
10/08/2026

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PDX 2026 starts October 20 in Phoenix, AZ. Practical training for growth-minded engineers. Learn more and register at https://pdexpo.engineer/ 

Subscribe to the show to get notified so you don't miss new episodes every Friday.

The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us

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Matt Ketterer | The Brazilian Jiu Jitsu Episode
#41
10/02/2026

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This episode of Being An Engineer takes a detour from engineering and onto the mats as Aaron sits down with Pipeline Design & Engineering Principal Controls Engineer and longtime Brazilian Jiu-Jitsu practitioner Matt Ketterer. 

With more than 20 years of BJJ experience and a second-degree black belt, Matt shares what initially drew him to the sport, the humbling experience of being a beginner, and how his approach to training has evolved over the years. Aaron and Matt discuss why technique can overcome strength, learning to stay calm in uncomfortable situations, dealing with injuries, n...


Dakota Welker | User Needs, Design Inputs, Verification & Validation
#40
09/25/2026

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Dakota Welker is a mechanical engineer, product developer, and founder of Think MedTek, an engineering consultancy focused on helping startups transform early-stage ideas into functional, manufacturable products. A Purdue University graduate with a background in engineering technology and organizational leadership, Dakota has worked across medical devices, industrial automation, pneumatic systems, and other forms of physical product development.  

Through Think MedTek, Dakota works closely with physician inventors, hardware founders, and growing product companies that need experienced mechanical leadership without immediately building a full internal engineering team. His work covers product design, CAD e...


Elif Miskioglu | The Science of How to Build Engineering Intuition
#39
09/18/2026

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Elif Miskioğlu is an Associate Professor of Chemical Engineering at Bucknell University and a scholar of engineering education. She holds a B.S. in Chemical and Biological Engineering with a genetics minor from Iowa State University, along with an M.S. and Ph.D. in Chemical Engineering from The Ohio State University. At Bucknell, she has taught courses including separations, senior design, technical and professional communication, mass and energy balances, and thermodynamics.  

Elif’s early technical research focused on bacterial biosensors capable of screening pesticides that target Anopheles gambiae, the mosq...


Antonio Valadez & Nate Post | Building Better Engineers Through Better Leadership
#38
09/11/2026

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Nate Post and Antonio “Tony” Valadez bring decades of combined experience leading engineering, manufacturing, continuous improvement, and new product introduction efforts within the medical-device industry. Nate currently serves as Director of New Product Introduction at Edwards Lifesciences, where his career has progressed through manufacturing leadership and NPI roles. Outside of medical devices, he is the founder of Blue Collar Blades, where he handcrafts knives and other tools—a side of his career that combines engineering curiosity, craftsmanship, and entrepreneurship.  

Tony has spent roughly 30 years in manufacturing, with extensive experience in manufacturing enginee...


Jacob Evink | From CAD to Mechanical Curiosity: Student Engineer Spotlight
#37
09/04/2026

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Jacob Evink is a mechanical engineering student at Western Michigan University with interests in mechanical design, robotics, manufacturing, and product development. Rather than waiting until graduation to begin practicing engineering, Jacob is actively developing projects that allow him to apply CAD, prototyping, electronics, and mechanical problem-solving to real-world challenges. 

His industry experience has already exposed him to several sides of the product-development process. During an engineering design internship, Jacob created and modified CAD models, prepared manufacturing drawings, supported prototype development and testing, participated in design reviews, and collaborated with cross-functional engineering t...


Robert States | How Engineers Can Thrive in Corporate R&D
#36
08/28/2026

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Robert States is Vice President of Technical Services at Cormica Medical Device & Pharmaceutical Testing, where he supports clients across medical device, pharmaceutical, and combination product testing. His work spans development strategy, risk management, testing strategy, process development, supply chain optimization, and regulatory-minded technical problem solving. Cormica’s announcement of his appointment highlighted his role in strengthening global technical services across UK, US, and EU laboratories.  

Before joining Cormica, Rob spent more than 20 years at Stress Engineering Services, where he held leadership roles across medical device and pharma, consumer products, strategic client eng...


Michael Brooks | How BayCath Medical Is Rethinking Catheter Development
#35
08/21/2026

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Michael Brooks is the founder and CEO of BayCath Medical, a Silicon Valley medical-device company specializing in the design, development, and contract manufacturing of catheter-based products. BayCath was created to give startups and fast-moving R&D teams a more collaborative manufacturing partner—one capable of supporting rapid prototyping, iterative development, pilot production, and smoother transfers into manufacturing. 

Michael launched BayCath after seeing catheter development lead times grow and watching delays interfere with customer timelines. His vision is to create an environment where engineers, physicians, and manufacturing specialists can work closely together, exp...


Tony Kelbert | Authenticity, Engineering, and the Business of Manufacturing
#34
08/14/2026

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Tony Kelbert is a mechanical engineer, manufacturing strategist, and Chief Burrito Officer at AeroGrowth, an organization focused on helping precision manufacturers pursue and win the right aerospace and defense work. Drawing on experience from both the OEM and supplier sides of the industry, Tony helps manufacturers better understand positioning, quoting, customer relationships, and the realities of selling into complex aerospace supply chains. 

Tony began his engineering career at a defense vehicle manufacturer, where he designed lightweight, durable components for severe-duty military vehicles, managed mass properties for a weight-sensitive program, and led a...


S7E33 Sam Thomason | The Black Magic of Nano-Machining
#33
08/07/2026

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Sam Thomason’s career sits at the intersection of technical sales, manufacturing automation, Japanese business culture, and advanced machining. With more than 14 years of experience in CNC machinery, factory automation, and industrial robotics, Sam has worked across the U.S., Japan, and Australia helping manufacturers evaluate and adopt technologies that improve productivity, safety, and competitiveness. 

He is currently National Sales Manager for Shibaura Machine Company, America’s Nano Processing division, where he is responsible for U.S. sales strategy and customer development around the UVM Series ultra-precision machining platforms. His work invol...


S7E32 Steven Szymeczek | From Taking Things Apart to Teaching Engineers How to Build
#32
07/31/2026

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Steven Szymeczek joins the podcast to share a career shaped by curiosity, hands-on learning, and a willingness to explore new opportunities. He traces his path from taking apart gadgets as a child to manufacturing crop-duster components early in his career, designing aircraft interiors, and eventually launching his own product development business. 

Steven and Aaron discuss the realities of moving from engineering into entrepreneurship, including learning how to communicate with customers, build a dependable network of manufacturing partners, price projects appropriately, and avoid overextending yourself to win the wrong work. Steven also s...


S7E31 Stanley Leong | Engineering Your Finances: A Former Electrical Engineer’s Guide to Building Wealth
#31
07/24/2026

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Stanley C. Leong brings an unusual and highly relevant perspective to the world of engineering career development: he started as an engineer, then built a second career helping engineers manage the wealth and financial complexity that can come with technical success. He earned both his Bachelor’s and Master’s degrees in Electrical Engineering from Cornell University before working in chip design roles at IBM and Agilent Technologies.  

That early engineering background still shapes how Stanley approaches financial planning today. As a private wealth advisor and founder of Wisdom Pointe Wealth Advis...


S7E30 Steve Riley | Small Improvements, Big ROI: Lessons from the Factory Floor
#30
07/17/2026

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Steve Riley brings a unique perspective to Being An Engineer because he is not an engineer by title, but he has spent his career working directly in the environments where engineering, operations, manufacturing, and continuous improvement have to come together. His background spans plant leadership, program management, operations management, engineering management, injection molding, medical products, carbon fiber manufacturing, dental equipment, and Lean/5S implementation. 

Steve is currently Chief Organization Officer at Bespoke, a company that helps continuous improvement professionals achieve tool control through custom shadowboards and tool organization systems. Bespoke’s wor...


PDX 2026 Tickets Are 50% Off August 3–7
07/16/2026

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PDX 2026 is October 20-21 in Phoenix, AZ. Attendee tickets are 50% off August 3-7 only. Learn more and register at https://pdexpo.engineer/ 

Subscribe to the show to get notified so you don't miss new episodes every Friday.

The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us

Watch the s...


S7E29 Heylands Lowry| Building an Engineering Culture of Continuous Improvement
#29
07/10/2026

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Heylands Lowry is a globally experienced continuous improvement and operational excellence leader with deep expertise in Lean manufacturing, Six Sigma, and organizational transformation. Over the course of his career, he has helped companies across medical devices, aerospace, and manufacturing build sustainable systems that improve efficiency while strengthening culture and employee engagement. Known for his ability to connect with people at every level of an organization, Heylands focuses not just on process improvement, but on creating lasting behavioral and cultural change.  

Most recently, Heylands served as Director of Continuous Improvement at Intuitive, w...


S7E28 Justin Rittenhouse | What Engineering School Doesn’t Teach You About Industry
#28
07/03/2026

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Justin Rittenhouse is a mechanical engineer, educator, and industry leader whose career sits at the intersection of advanced engineering analysis, manufacturing innovation, and mentorship. With a Ph.D. in Mechanical Engineering and degrees in Aerospace Engineering, Justin has built a strong technical foundation in structural mechanics, computational methods, and advanced simulation tools such as FEA and DEM. His academic journey is complemented by hands-on expertise in programming, material testing, and product development. 

Professionally, Justin has spent more than 11 years in industry, including roles with Fortune 500 companies, where he has led projects f...


S7E27 Daniel Kurnianto | The Engineering Journey Behind the World's First Electronic Coffee Tamper
#27
06/26/2026

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Daniel Kurnianto has built his career at the intersection of mechatronics, lab automation, product management, and hands-on mechanical design. With more than 19 years at Formulatrix, he has led and contributed to the development of high-precision life science instruments, including crystallography and liquid-handling platforms used in research and pharmaceutical environments. His experience spans full product lifecycle work: concept development, detailed engineering, injection-molded consumables, motion control, fluidics, manufacturing, assembly, field support, and global customer deployment.  

At Formulatrix, Daniel’s work has included products like the NT8 Drop Setter and the F.A.S.T...


S7E26 Paul Vizzio | From Prototype to Product: How Paul Vizzio Engineered RemieDog Into a Real Hardware Business
#26
06/19/2026

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Paul Vizzio is a seasoned hardware engineering leader with deep expertise in building complex electromechanical systems and scaling them from early prototypes to full production. Currently serving as Director of Hardware Engineering at Proteus Motion, Paul led the end-to-end development of a patented 3D resistance training system that has been deployed in more than 400 locations across the U.S. and Canada. His leadership spanned the full product lifecycle—from system architecture and CAD design to manufacturing, supply chain development, and field deployment—culminating in a dramatic cost reduction to approximately 20% of the original prot...


S7E25 Yesenia Avellaneda | Engineering, Medicine, and Manufacturing Leadership
#25
06/12/2026

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Yesenia Avellaneda is an engineering leader whose career sits at the intersection of innovation, operations, and impact. Currently a Senior Project Engineer within Global Operations at Abbott, she has built a reputation for turning complex ideas into scalable, high-performing manufacturing systems. From leading New Product Introduction (NPI) efforts to executing international production transfers and launching entirely new facilities, Yesenia thrives where strategy meets execution. 

Her work has had measurable impact. She has led capital projects exceeding $5 million, driven production efficiency improvements, and implemented Lean manufacturing and Six Sigma methodologies to enhance q...


S7E24 Larry Copponi | The Most Important Skill To Get Hired As An Engineer
#24
06/05/2026

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For more than 40 years, Larry Copponi has been working at the intersection of engineering talent and product innovation. Today, he serves as Vice President of Staffing Solutions at Spanner Product Development, where he helps companies across industries assemble the engineering teams they need to bring complex products to life. 

Larry’s work spans sectors including consumer electronics, robotics, renewable energy, life sciences, and medical devices. His team specializes in placing highly skilled professionals—mechanical engineers, electrical engineers, product designers, industrial designers, and quality engineers—into organizations that are racing to transform ideas i...


S7E23 Jordan Kapitanoff | Screw Manufacturing, LEAN Processes, and Investing for Engineers
#23
05/29/2026

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Jordan Kapitanoff is a mechanical engineer by training and a transformation leader by practice. A graduate of Kettering University with a BSME and an MBA from Aurora University, Jordan built his career at the intersection of engineering, operations, and culture change. Over the years, he has consistently stepped into roles where systems, teams, and processes needed elevation — and delivered measurable results. 

At Bison Gear & Engineering, Jordan moved from Application Engineer to Innovator, and later to Supervisor of Quality Innovation and Sustainability Engineering Manager. There, he led initiatives grounded in A3 problem sol...


S7E22 Amelia Howe | Developing Medical Device Injectrodes for Pain Reduction, & Project Management Best Practices
#22
05/22/2026

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Amelia Howe is a biomedical engineer and R&D project manager whose career spans startups, research labs, and established medical device companies. She currently leads cross-functional development programs at COLTENE, where she coordinates teams across engineering, quality, regulatory, and manufacturing to bring new medical devices from concept to international launch.

Amelia’s journey into engineering began with a pivotal shift early in her academic career. While studying at The University of Akron, she transitioned from nursing to biomedical engineering after discovering the field through biomechanics research. Working in Dr. Brian Davis’s la...


S7E21 Rod Scholl | Pro Tips from 30-Year Analyst For Accurate Simulations (FEA & CFD)
#21
05/15/2026

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Rod Scholl is the Founder and Principal Analyst at Epsilon FEA, an engineering services company he launched in 2008 to specialize in advanced numerical analysis and simulation-driven problem solving. With nearly two decades at the helm, Rod has built Epsilon FEA into a trusted partner for companies tackling challenging structural, thermal, and dynamic performance problems across a wide range of industries.

Before founding Epsilon FEA, Rod spent over a decade at PADT, Inc. as a Specialist Engineer in Analysis. There, he led and executed FEA projects using the ANSYS toolset, supporting everything...


S7E20 Mahantesh Hiremath | How to Influence Public Policy As An Engineer
#20
05/08/2026

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Dr. Mahantesh Hiremath has built a rare engineering career at the intersection of deep technical rigor, systems thinking, leadership, and service. Across more than three decades, he has worked in space, energy, transportation, and infrastructure, and is recognized as one of the few engineers to have designed and analyzed complex systems in four very different environments: deep underground, offshore, on-ground, and in space. His academic background includes M.S. and Ph.D. degrees from The Ohio State University, along with a certificate in systems engineering from Stanford University. 

Much of Mahantesh’s i...


S7E19 Ryan Schoonmaker | How to Take A Structured Approach to Solving Engineering Problems
#19
05/01/2026

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Ryan Schoonmaker has spent roughly two decades in medical device product development, building a career around solving hard engineering problems in high-stakes environments. Today he is the founder of Tight Line Solutions, where he works with growth-stage product development teams to reduce chaos, improve execution, and build the kind of systems that make technical organizations more efficient and predictable. His messaging consistently emphasizes that innovation is not just about ideas, but about disciplined execution, sound principles, and the ability to lead teams through complexity. 

Before launching Tight Line Solutions in late 2025, R...


S7E18 Aaron Moncur | Building Pipeline, the Being An Engineer Podcast, and Engineering Communities
#18
04/24/2026

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In this special role-reversal episode of the Being An Engineer podcast, longtime host Aaron Moncur steps into the guest seat while previous guest Mike Romance takes over as interviewer.

Aaron shares the story behind his journey from a laid-back childhood growing up in Hawaii to becoming the founder of Pipeline Design & Engineering in Phoenix, Arizona. After being laid off during the 2009 recession, Aaron faced a moment of uncertainty that ultimately pushed him to start his own engineering business—learning sales, marketing, and leadership along the way. What began as a one-person co...


S7E17 Joe Couitt | How to Design for Swiss Machining
#17
04/17/2026

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Joe Couitt is the founder of JMC Swiss Solutions, a Phoenix-based consulting firm dedicated to CNC Swiss applications and machining optimization. With more than a decade of hands-on experience in high-precision manufacturing, Joe has built a career grounded in programming, setup, prototyping, and department-level leadership.

Joe began his machining career at Aerospace Contacts LLC, where he developed a strong foundation in precision manufacturing. From there, he advanced into CNC programming and screw machining roles, eventually becoming the head of the Screw Machine Department at Korral Kool. In that role, he led...


S7E16 Chad Walters | Constraints, Iteration, & Industrial Design in Product Development
#15
04/10/2026

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Chad Walters is an experienced product design leader with more than two decades of experience developing complex products across healthcare, life sciences, aerospace, defense, and commercial markets. As the first industrial designer at a major engineering-focused design center in the Raleigh-Durham area, Chad helped establish and grow a strong user-centered design presence within an organization traditionally driven by engineering and manufacturing excellence.

Throughout his career, Chad has led multidisciplinary teams in the development of products ranging from large-scale interactive vending systems like the Coca-Cola Freestyle to advanced surgical robotics platforms and...


S7E15 Mustafa Poonawala | Diagnostic Clinical Trials, Prioritization, & Decision Latency in Engineering
#15
04/03/2026

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Mustafa Poonawala is a globally recognized leader in medical device and diagnostics innovation, known for his ability to translate strategy into execution across R&D, clinical operations, and portfolio management. Over a career spanning more than two decades, he has built and led world-class engineering and program teams, guided products from early development through regulatory approval, and driven large-scale organizational transformation in highly regulated environments.

Currently, Mustafa is the CEO of DynaMill Research, a specialized Clinical Research Organization focused on helping diagnostics companies dramatically reduce cycle times and improve cost predictability...


PDX Webinar Trailer, Engineering for Success: Making Product-Market Fit an Actionable Design Goal
04/02/2026

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Watch the webinar here!

Great engineering alone does not guarantee product success.

Achieving product-market fit—ensuring that a product truly meets user needs and expectations—requires integrating market insights, usability considerations, and business goals into the development process.

But how can engineers quantify something that often seems subjective?

In this PDX Webinar, Arne Lang-Ree, Chief Design Officer and Cofounder at Spanner, will demonstrate how product-market fit can be transformed into a practical engineering objective.

Drawing on real-world tools and frameworks developed at Spanner, this...


S7E14 Brad & Aaron | How To Accelerate The Speed of Engineering (Episode 3 of 3)
#14
03/27/2026

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In this final episode of the three-part series on accelerating the speed of engineering, Aaron Moncur and Brad Hirayama zoom out to focus on the organizational and cultural levers that compound over time.

While earlier episodes explored how individuals and teams can move faster, this conversation tackles the bigger picture—how companies structure their environments, decision-making, and culture to consistently deliver results.

They break down practical strategies like vertically integrating key capabilities to reduce dependency on vendors, staying close to the production floor to improve decision-making, and building psychological sa...


S7E13 Brad & Aaron | How To Accelerate The Speed of Engineering (Episode 2 of 3)
#13
03/20/2026

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In part two of this three-part series on accelerating the speed of engineering, Aaron Moncur and Brad Hirayama shift the focus from individual habits to team workflows. Drawing from patterns that have surfaced across 300+ Being An Engineer interviews, they explore how better systems can help teams move faster from idea to hardware to validation. 

Brad and Aaron dig into practical ways to reduce wasted time and avoid preventable mistakes: defining requirements clearly, validating what actually matters, prototyping early, running strong design reviews, using checklists, testing options in parallel, involving manufacturing sooner, a...


S7E12 Flash Training: Design for Assembly: Why Fewer Screw Lengths Makes Everything Easier
#12
03/18/2026

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Watch this flash training here: https://youtu.be/QCy9i4TB2b4

When engineers design parts in isolation, it’s easy to unintentionally introduce dozens of slightly different fastener lengths into an assembly. That might not seem like a big deal during CAD, but it becomes a real problem on the shop floor.

In this short engineering pro tip, Pipeline automation engineer Mark Blakey explains a simple strategy he uses in SOLIDWORKS to standardize screw lengths across an assembly. By adjusting counterbore features and editing the Hole Wi...


S7E11 Brad & Aaron | How To Accelerate The Speed of Engineering (Episode 1 of 3)
#11
03/13/2026

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In this special kickoff to a three-part miniseries, Aaron Moncur and Brad Hirayama explore one of the most important—and often overlooked—skills in engineering: how to accelerate the speed of engineering work without sacrificing quality. Drawing insights from more than 300 episodes of the Being An Engineer podcast, Aaron has distilled recurring lessons from experienced engineers into 21 practical best practices. In this first episode, Aaron and Brad break down the first seven strategies that help engineers move faster, solve problems more effectively, and create more value for their teams and companies.  

The c...


Engineering Industry Evangelist
03/10/2026

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Pipeline Design & Engineering

About Pipeline
Pipeline solves difficult manufacturing problems through automation, custom equipment, fixtures, and product development. We also build community through PDX, the Being An Engineer podcast, CAD Club, meetups, webinars, and The Wave.

The Role
We’re hiring a relationship-first Business Development leader. This is not a transactional sales role. We’re looking for someone who can build trust with engineering leaders and manufacturing teams, spot opportunity, and turn relationships into partnerships.

What Makes It Different
...


S7E10 Daniel Gledhill | How to Win at People-Centered Leadership in Engineering Teams
#10
03/06/2026

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Daniel Gledhill is a seasoned manufacturing and engineering leader whose career bridges high-risk industrial operations and precision-driven medical device manufacturing. Daniel leads engineering teams responsible for multiple production areas supporting transcatheter heart valve delivery systems—products where quality, reliability, and patient safety are absolutely critical.

Daniel’s journey to medical devices began in heavy industry, where he worked as a process, chemical, and metallurgical engineer at Rio Tinto, including leadership roles at copper smelters overseeing sulfuric acid plants, powerhouses, and byproduct operations. These early roles shaped his systems-level thinking, comfort with comp...