Great Question: A Manufacturing Podcast

In this episode of Great Question: A Manufacturing Podcast, Smart Industry's Sarah Mattalian and Nancy Majure, the head of product for Adaptive ERP at QAD, explore how manufacturers can scale AI without adding headcount by improving real-time visibility, data quality and workflow integration. They discuss the role of ERP as a foundation for governed AI, along with the risks of fragmented data, shadow AI and bolt-on tools. The conversation also looks ahead to how contextualized data and AI-driven decision-making could help manufacturers optimize operations and manage complex trade-offs.

In this episode of Great Question: A Manufacturing Podcast, Chuck Orzechowski and Josh Renicker of the COO Forum discuss how operations leaders are navigating AI-driven disruption and workforce change. They explore the importance of human-centric leadership, strong teams, and culture as new technologies reshape manufacturing. The conversation also examines how closing gaps between engineering and production can support operational excellence at a moment where the post-AI age is on the horizon.

By focusing on the fundamentals, workplaces can build a safer environment from the ground up, says Kevin Weaver of U.S. Compliance, and author of Building a Strong Safety Culture: The 5 C’s of Workplace Safety, 2nd edition.

In this episode of Great Question: A Manufacturing Podcast, Anna Smith explores the growing skilled labor shortage facing U.S. manufacturing. She examines data on the 1.3 million-worker talent gap, an aging workforce and rising demand driven by reshoring and data centers. Smith also looks at how upskilling, education partnerships, apprenticeships and AI can help manufacturers expand their talent pools. The discussion highlights strategies for developing the skilled workforce needed to support continued domestic production growth.

On this episode of Great Question: A Manufacturing Podcast, New Equipment Digest Editor-in-Chief Laura Davis rounds up four products worth knowing about — a coupling and brake system built for e-mobility test stands, an AI-powered platform for warehouse data capture, a connected AI forklift platform, and a pair of high-output rechargeable flashlights. Whether you're chasing measurement accuracy on the test bench or trying to close visibility gaps on the warehouse floor, this episode has something worth your time.

Products Featured:

Joe Kuhn, CMRP, former plant manager, engineer, and global reliability consultant, is now president of Lean Driven Reliability LLC. He is the author of the book “Zero to Hero: How to Jumpstart Your Reliability Journey Given Today’s Business Challenges” and the creator of the Joe Kuhn YouTube Channel, which offers content on starting your reliability journey and achieving financial independence. In our monthly podcast miniseries, Ask a Plant Manager, Joe considers a commonplace scenario facing the industry and offers his advice, as well as actions that you can take to get on track tomorrow.

This episode is our...

In this episode of Great Question: A Manufacturing Podcast, EHS Today's Adrienne Selko talk with safety expert Camille Oakes, who says improving emotional intelligence skills for safety managers helps create stronger outcomes in complex workplaces.

In this episode of Great Question: A Manufacturing Podcast, IndustryWeek technology editor Dennis Scimeca and Smart Industry head of content Scott Achelpohl discuss the evolving cybersecurity challenges facing manufacturers. They examine recent attacks targeting PTC product lifecycle management software and Siemens S7 PLCs, highlighting the complexities of patching vulnerabilities across industrial environments. The conversation also explores how AI is accelerating cyberattacks and shortening the time available for organizations to respond.

IMTS 2026 is just weeks away, and the show floor will be packed with new equipment worth tracking down. In this episode, Laura Davis highlights four machines making their case at McCormick Place this September. Here's where to find each one, and what makes it worth the walk.

In this episode of Great Question: A Manufacturing Podcast, chief editor Robert Brooks takes a look at how manufacturers that implement supply-chain management technology frequently face the “go-live gap”. It’s what separates a technically successful implementation from an operation that is truly prepared to use the new platform, follow the new processes, make the right decisions, measure and capture the value that justified the investment in the first place.

In this episode of Great Question: A Manufacturing Podcast, McKenna Schutty, safety, health and environmental manager at TDIndustries, a Texas-based facilities services and mechanical construction company, discusses how her company brought AI into its safety organization. 

In this episode of Great Question: A Manufacturing Podcast, Ilana Preuss, a champion of small-scale manufacturing and founder of Recast City, discusses the importance of raising the visibility of small-scale manufacturing, whose impact on the larger economy is being overlooked from lack of data and lack of awareness. While large manufacturers attract lots of attention, a strong domestic manufacturing base requires mapping and connecting networks of smaller suppliers that support these larger entities. Preuss presents tools that can help the cause, as well as a model for regional collaboration. In addition, the ReCast City founder dives into ways in...

In this episode of Great Question: A Manufacturing Podcast, Smart Industry's Sarah Mattalian talks with Mike Fedorov, COO and co-CEO of Applied AI Labs, who discuss why AI implementations often fail to deliver expected results. They explore how manufacturers can work with the muddy waters of imperfect data, establish effective governance, and design AI solutions around measurable business outcomes.  The conversation concludes with a look at AI as a tool for amplifying human capabilities rather than replacing them.

Joe Kuhn, CMRP, former plant manager, engineer, and global reliability consultant, is now president of Lean Driven Reliability LLC. He is the author of the book “Zero to Hero: How to Jumpstart Your Reliability Journey Given Today’s Business Challenges” and the creator of the Joe Kuhn YouTube Channel, which offers content on starting your reliability journey and achieving financial independence. In our monthly podcast miniseries, Ask a Plant Manager, Joe considers a commonplace scenario facing the industry and offers his advice, as well as actions that you can take to get on track tomorrow. This episode explores maintenance shortc...

In this episode of Great Question: A Manufacturing Podcast, Nicole Stempak speaks with the current and previous two presidents of the American Society of Safety Professionals (ASSP) -- Monique Parker, Linda Tapp and Pam Walaski -- about strategies safety leaders can use to stay energized, the importance of mentorship, and how embracing change and diversity can lead to more effective safety initiatives.

In this episode of Great Question: A Manufacturing Podcast, IndustryWeek's Laura Putre speaks with Emily Domenech about efforts to streamline federal permitting for large manufacturing and critical minerals projects. They discuss how the Fast-41 program coordinates agencies to reduce project delays, improve transparency, and accelerate approvals while maintaining environmental and safety standards. The conversation also explores critical minerals processing, domestic supply chain resilience, and the growing role of AI and digital tools in modernizing the permitting process.

On this episode of Great Question: A Manufacturing Podcast, New Equipment Digest Editor-in-Chief Laura Davis rounds up four new products worth a closer look:

In this episode of Great Question: A Manufacturing Podcast, Jennifer Ferdinand-Stong, corporate safety manager at construction firm Gaylor Electric and recently named Health and Safety Professional of the Year by the Associated Builders and Contractors (ABC) for 2026, shares her thoughts on how to create a realistic and sustainable safety culture. 

In this episode of Great Question: A Manufacturing Podcast, IndustryWeek's Anna Smith speaks with Clay Martin, CEO and founder of Isla Talent, about innovative approaches to solving manufacturing workforce shortages by recruiting skilled workers from Puerto Rico. They discuss strategies for expanding talent pipelines, supporting employee relocation, and improving retention through communication, training, and workplace culture. The conversation also explores long-term labor trends, the impact of AI on the workforce, and practical steps manufacturers can take to build stronger, more resilient teams.

Joe Kuhn, CMRP, former plant manager, engineer, and global reliability consultant, is now president of Lean Driven Reliability LLC. He is the author of the book “Zero to Hero: How to Jumpstart Your Reliability Journey Given Today’s Business Challenges” and the creator of the Joe Kuhn YouTube Channel, which offers content on starting your reliability journey and achieving financial independence. In our monthly podcast miniseries, Ask a Plant Manager, Joe considers a commonplace scenario facing the industry and offers his advice, as well as actions that you can take to get on track tomorrow. In this episode, Joe plays...

In this episode of Great Question: A Manufacturing Podcast, Scott Achelpohl is joined by Nick Hasselbeck and Matt Martin of E Tech Group to discuss the challenges legacy OT systems create for digital transformation and AI adoption. The conversation explores why siloed data, limited network visibility, and outdated equipment remain major obstacles for manufacturers. They also examine practical strategies for connecting older assets, evaluating the value of stranded data, and balancing equipment replacement with lower-cost modernization approaches. The episode offers a grounded look at how manufacturers can build a stronger data foundation for AI and other advanced operational initiatives.<...

Employers have an obligation to protect workers from all jobsite hazards, including the summer heat and humidity. In this episode of Great Question: A Manufacturing Podcast, learn the current regulations, signs of heat stress and what you can do to help workers be comfortable—and safe—this summer from Corey Stringer Institute’s Maggie Morrissey.

Computed tomography (CT) has a parallel life beyond its service in diagnostic medicine. From aerospace and automotive to defense and electronics, it’s one of manufacturing's most powerful quality assurance technologies.

By creating detailed three-dimensional views of both external and internal part features without destructive testing, CT allows manufacturers to detect defects, verify dimensions, and improve product performance. Now, artificial intelligence and machine learning are accelerating those capabilities even further, making inspections faster, more accurate, and increasingly practical for production environments.

In this episode of the Great Question Podcast, Hexagon Manufacturing Intelligence Technical Sales Engineer Ro...

For IndustryWeek’s Smart Manufacturers video series, Senior Editor for Technology Dennis Scimeca visited four different plants to inquire about a specific technology deployment at each. He spoke 5G with John Deere, talked MES development with Hexagon Manufacturing Intelligence, discussed brownfield sites and corporate responsibility with battery manufacturer Viridi and dodged a fleet of robots on the shop floor of an LG plant. This week's podcast episode looks at the series as a whole, and shares key insights gleaned from each video.

NED Editor-in-Chief Laura Davis breaks down four machining and metalworking products from the latest issue, covering 3D laser cutting for job shops, solid carbide taps for high-volume threading, multi-operation precision grinding, and high-pressure coolant toolholding for difficult-to-machine materials.

Laser Next Core 3D Laser Cutting Machine

TC180 Supreme & TC280 Supreme Solid Carbide Taps

Landis TTG 3000 Twin-Turret Grinder

Jetstream Tooling M-Clamp Toolholder System

In this episode of Great Question: A Manufacturing Podcast, Thomas Wilk speaks with Tito Warren of Red Wing about the challenges industrial facilities face in protecting workers from heat stress during the summer months. Their conversation explores the role of hydration, environmental controls, PPE, and emerging wearable technologies in supporting worker health and safety. They also discuss how footwear affects fatigue, endurance, and overall physical performance, while highlighting the importance of training, teamwork, and proactive safety cultures. The episode offers practical insights for manufacturers seeking to improve worker well-being and operational performance in demanding environments.

In this special National Forklift Safety Day podcast, hear what OSHA's David Keeling and Logisnext Americas' Carl Modesette have to say about the need for situational awareness from everybody who comes near a forklift, not just the operators. And ENEROC USA's Max Khabur explains why standardized forklift battery testing is essential for safety.

In this episode of Great Question: A Manufacturing Podcast, sponsored by Hydro Inc., Thomas Wilk speaks with Ares Panagoulias and Robert McCowan about building effective condition monitoring programs that reduce maintenance firefighting and improve asset reliability. The discussion explores the foundational steps organizations should take before deploying sensors, including defining goals, assigning responsibilities, and focusing on critical assets. They also examine the role of AI and machine learning in condition monitoring, and finish with practical advice on managing alerts, driving action from insights, and maximizing ROI from predictive maintenance investments.

This episode is sponsored by Hydro, Inc.<...

In this episode of Great Question: A Manufacturing Podcast, Patrick Childress, an international trade and disputes attorney at Holland & Knight, shares an update on how negotiations are proceeding with USMCA—also known as the United States, Mexico, Canada agreement—a trilateral trade agreement that comes up for its required six-year joint review on July 1. It's an agreement that has significant implications for manufacturers, particularly in the automotive industry.

In this episode of Great Question: A Manufacturing Podcast, every OT and IT journey is different, but two SMEs from Lincoln Nebraska-based Huffman Engineering join the podcast with some tips and to share some positive summer vibes from their clients.

Joe Kuhn, CMRP, former plant manager, engineer, and global reliability consultant, is now president of Lean Driven Reliability LLC. He is the author of the book “Zero to Hero: How to Jumpstart Your Reliability Journey Given Today’s Business Challenges” and the creator of the Joe Kuhn YouTube Channel, which offers content on starting your reliability journey and achieving financial independence. In our monthly podcast miniseries, Ask a Plant Manager, Joe considers a commonplace scenario facing the industry and offers his advice, as well as actions that you can take to get on track tomorrow.

In this episod...

Lorraine Martin, CEO of the National Safety Council, explains why the NSC first developed National Safety Month in 1996—and what workplace safety issues they’re focusing on this year. 

In this episode of Great Question, IndustryWeek Senior Editor Laura Putre talks with Frank McKay and Graham Scott, Supply Chain Officer and Chief Procurement Officer at Jabil respectively, about how they transformed procurement to a cost driver at the global contract manufacturer—offering their own optimized supply-chain technology to customers as a service. They also discuss how they’ve tackled recent procurement challenges—such as tariffs and memory constraints in the AI market—and built a pipeline to develop procurement talent.

New Equipment Digest (NED) Editor-in-Chief Laura Davis breaks down five additive manufacturing products from the June issue, spanning multimaterial prototyping, magnesium-capable metal AM, continuous FFF production, ultra-large-format powder bed fusion, and high-performance polymer printing for aerospace.

In this episode of Great Question: A Manufacturing Podcast, Plant Services chief editor Thomas Wilk speaks with Andy Foster, Chief Product Officer at IOTech, about the growing use of edge AI across discrete manufacturing, process manufacturing, and energy operations. The conversation explores how manufacturers are using AI for predictive maintenance, anomaly detection, production optimization, and distributed energy resource management. They also discuss why organizations are moving AI closer to the edge to improve latency, reliability, and data security in mission-critical environments. In addition, the episode examines the evolving governance, lifecycle management, and workforce responsibilities required to safely scale industrial...

Small and medium-sized manufacturers have a skilled labor shortage - and the last solution proposed to address that (automation and robotics) is about to encounter the next proposed solution: agentic artificial intelligence.  A recent article introduces they interesting possibility that “Agentic AI Could Make Robots Affordable for Small Businesses.”

In this episode of Great Question: A Manufacturing Podcast, American Machinist's Robert Brooks talks with IndustryWeek's Dennis Scimeca about whether this new approach to programming change how manufacturers program their robots and cobots. Will AI reduce the complexity of implementation, or introduce new risks to their organizations?

In this episode of Great Question: A Manufacturing Podcast, Virginia Tech's E. Scott Geller muses on how workplace safety has improved—and worsened—over his 50-plus year career.

In this episode of Great Question: A Manufacturing Podcast, IndustryWeek's Anna Smith speaks with Ben Johnston, COO at Kapitus, about the new tariff refund portal launched by U.S. Customs and Border Protection following the Supreme Court’s ruling on IEEPA-related tariffs. They discuss how manufacturers, importers, and customs brokers can navigate the refund application process, including key documentation requirements and common filing mistakes to avoid. The conversation also explores the potential financial impact of tariff refunds across the supply chain and the continued uncertainty surrounding U.S. trade policy and future tariff enforcement.

In this episode of Great Question: A Manufacturing Podcast, Thomas Wilk meets up with Rosemary Coates of the Reshoring Institute to catch up on how current events are impacting manufacturers who were already shifting their reshoring strategies. Despite geopolitical conflict and energy shortages, Coates identifies are few sectors that are thriving (semiconductors, pharmaceuticals, and plastics) and emphasizes the importance of community colleges in preparing workers for a new, more volatile manufacturing normal. 

In this episode of Great Question: A Manufacturing Podcast, Nick Haase of MaintainX explores the challenges manufacturers face as workforce retirements and labor shortages collide with the push for AI adoption. He discusses how disconnects between leadership and the shop floor can lead to ineffective technology and stalled implementation. The conversation highlights the importance of capturing tribal knowledge, improving system interoperability, and prioritizing frontline-friendly tools. He also outlines practical steps for building a digital foundation that enables successful AI use in industrial operations. 

This episode is sponsored by MaintainX.