Humidity Matters

20 Episodes
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By: Bruce McDuffee, Steve Santoro

Humidity is a difficult measurement, and it is a critical measurement for many industrial processes. This podcast is dedicated to helping companies make a better measurement of humidity or water vapor, meaning more reliable and accurate. When you make a better measurement, your process is more efficient and you enjoy a higher quality output. Learn about how to measure humidity, what affects the measurement, pros and cons of myriad measurement technology, and much more. Because humidity measurement really does matter!

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Reduce Compressed Air Electricity Usage with Dewpoint Demand Switching
#20
03/21/2024

In Episode 20 of Humidity Matters, we discuss how you can see significant energy savings in compressed air plants using a process called dew point demand switching for heatless desiccant dryers. We'll discuss the significance of compressed air in industrial settings, often referred to as the "fourth utility" due to its widespread use and energy-intensive nature. Compressing air is a highly energy-intensive process, requiring up to 7-8 times more electricity than an electric motor to achieve the same amount of horsepower.

The core of the discussion revolves around the heatless desiccant dryers and the potential energy savings achievable...


Measuring Dewpoint in Compressed Air Systems
#19
02/26/2024

In episode 19 of "Humidity Matters," Steve and Bruce discuss measuring and managing dewpoint in compressed air systems.  We discuss five common questions:

What is dewpoint?How does pressure affect dewpoint measurement?What do pressure and atmospheric dewpoint mean, and why are those terms important?How does dewpoint measurement indicate compressed air quality?What are some important aspects of choosing a dewpoint instrument for a compressed air system?

Key points covered include:

Dew point temperature is crucial for indicating moisture levels in the air and is significantly affected by pressure variations.In a compressed air system, as p...


Calibration Part 3 - Accredited or Non-Accredited Calibration; That is the Question
#18
12/27/2023

In Episode 18 of the "Humidity Matters" podcast, the third part of the calibration series, Bruce and Steve discuss the differences between accredited and non-accredited calibrations in humidity instruments. The episode delves into the definitions, standards, and processes of accredited calibrations, including independent third-party audits and adherence to specific global and national standards. We also addresses when accredited calibrations are necessary and the value they add, alongside providing insights into various calibration practices, uncertainty, accuracy, and traceability in measurements. The episode concludes by summarizing key takeaways from the entire calibration series.

A podcast by Bruce McDuffee and Steven...


Calibration Part 2 - Practical Calibration Tips for Humidity Instruments
#17
11/27/2023

Episode 17, part 2 of a 3-part series, delves into the practical aspects of calibrating humidity instruments. We begin by outlining three primary approaches to calibration:

Calibrate at your own In-house labSend instruments to an external lab Field calibration at your facility out in the process or on the factory floor

Each method is analyzed for its pros and cons. In-house labs offer control and a consistent environment but are expensive and require significant investment in equipment and expertise. External labs provide specialized equipment and expertise without the need for capital and operating investment, but they pose risks related t...


Calibration Part 1 - Calibration Basics for Humidity Instruments
Calibration Part 1 - Calibration Basics for Humidity Instruments episode artwork
#16
11/21/2023

In the 16th episode, we discuss the importance and intricacies of calibration in the context of humidity measurement instrumentation. Even the most stable and high-quality sensors require regular calibration to maintain their accuracy and reliability. Calibration is not just about ensuring that instruments meet their original specifications but is also a critical part of broader maintenance strategies.  We also discuss the concept of traceability in calibration, explaining how it forms an unbroken chain from the instrument being calibrated up to international standards and the SI units.

The episode covers these key points:

Calibration vs. Maintenance: Calibration i...


Application Series - Measuring in Very Dry Conditions
Application Series - Measuring in Very Dry Conditions episode artwork
#15
11/06/2023

In episode 15 of "Humidity Matters," we discuss the complexities of measuring humidity in environments with less than 5% RH, highlighting that standard humidity sensors are often inadequate for such dry conditions. We'll explore various applications where precise dryness measurement is crucial, such as in compressed air systems, battery production, plastics manufacturing, and 3D printing. The conversation also covers different technologies suitable for these challenges, like the Vaisala technology, DRYCAP, which is capable of accurate measurements in extremely dry conditions and is resilient to moisture exposure.

Key takeaways:

Measuring humidity below 5% RH requires specialized technology, as standard sensors...


Application Series - Measuring in High Humidity Environments
#14
10/17/2023

In this episode of "Humidity Matters," Bruce McDuffee and Steve Santoro discuss the challenges and intricacies of high humidity applications in industrial settings. The duo highlights the evolution of products designed to measure water vapor in high humidity conditions, emphasizing the importance of avoiding condensation. They also delve into the unique solution offered by VAISALA, which uses a heated probe to measure dew point and then calculates relative humidity. They touch upon various applications, including environmental test chambers, hydrogen fuel cells, and the innovative mycelium technology for biodegradable packaging.

Key points:

High humidity applications have become...


Application Series - Compressed Air
Application Series - Compressed Air episode artwork
#13
09/25/2023

In this episode, Steve and I discuss compressed air systems and the importance of measuring and limiting water vapor or condensation.  Topics we'll cover include:

What is the best measurement parameter for compressed air, and why?Pressure dewpoint versus atmospheric dewpointWhere to measure dewpointWhat level of air quality is needed for your application

Steve shares a few really interesting applications for dry compressed air, just how water enters a system and the rule of thumb for how pressure affects dew point temperature.

A podcast by Bruce McDuffee and Steven Santoro of Vaisala


Application Series - Data Centers
#12
09/08/2023

In this episode, Steve and I discuss how humidity and temperature measurement and monitoring are critical functions for data centers.  Topics we'll cover include:

Maintaining accurate and reliable humidity and temperature measurements improves the efficiency and reliability of critical data centers.The importance of monitoring humidity and why it is critical to the efficiency and reliability of data center performance.Energy consumption and savings from outdoor measurement of temperature, humidity, and wind.

In summary, the podcast underscores the vital role of environmental control in the efficiency and reliability of data centers, highlighting the importance of technology and s...


Best Practices in Humidity Measurement - part 2
#11
08/18/2023

In this episode of Humidity Matters, we delve deep into the nuances of humidity measurement – a parameter that plays a pivotal role in numerous scientific and industrial applications. As professionals in the field, it's imperative to ensure that every reading we take is both precise and accurate. It's not just about using the right tools; it's about understanding the intricacies of the environment and the measurement process itself.

Underlying Principles: Begin with a solid foundation by revisiting the fundamental principles of humidity measurement. A refresher on basic science can often provide invaluable insights into practical challenges....


Best Practices in Humidity Measurement - part 1
#10
07/31/2023

There are seven best practices for making a more reliable and accurate measurement of humidity. This is part one of a two-part series where we'll discuss the first four best practices:

Choose the correct instrument.Follow the manufacturer's instructions for installation, operation, & maintenance.Ensure that a traceable calibration within the recommended interval is current at the time of measurement.Keep good records of calibration, adjustment, repairs, etc.

Tune in next time for episode 11 and our discussion about the other three best practices.

A podcast by Bruce McDuffee and Steven Santoro of Vaisala


How to Choose a Hygrometer - 10 questions to ask and answer (part 2)
How to Choose a Hygrometer - 10 questions to ask and answer (part 2) episode artwork
#9
07/13/2023

In this podcast episode, we delve into the challenge of selecting the right instrument for measuring humidity, ensuring it aligns perfectly with your process's specific application and requirements. During this episode, part two, and the previous counterpart, we thoroughly explore the ten crucial questions that must be posed and answered to identify the ideal hygrometer for your application. In part two of this discussion, we provide insightful responses to the following inquiries:

What is the most practical configuration for your application?What is the composition of the air or gas we will be measuring?What are...


How to Choose a Hygrometer - 10 questions to ask and answer (part 1)
How to Choose a Hygrometer - 10 questions to ask and answer (part 1) episode artwork
#8
06/29/2023

In this podcast episode, we delve into the common challenge of selecting the right instrument for measuring humidity, ensuring it aligns perfectly with your process's specific application and requirements. During this episode, part one, and the upcoming counterpart, we thoroughly explore the ten crucial questions that must be posed and answered to identify the ideal hygrometer for your application. In part one of this discussion, we provide insightful responses to the following inquiries:

1. Why is it essential to measure humidity?
2. Which specific humidity parameter are we aiming to measure?
3. What is the anticipated measurement range?<...


Pros and Cons of Humidity Measurement Technology
#7
06/06/2023

In this episode, we discuss the pros and cons of three of the most common technologies used to measure humidity.

Thin film polymerChilled mirrorAluminum oxide

Steve will share some examples of each where the technology is a good fit and a few examples of where the technology is not a good fit. The goal of this episode is to help people make the correct choice up front and avoid the high cost of replacing a faulty solution.

A podcast by Bruce McDuffee and Steven Santoro of Vaisala


Wet Bulb Temperature - Technology and Parameter
#6
05/08/2023

In this episode of Humidity Matters, Steve and I discuss the measurement parameter of wet bulb and the technology itself. Wet bulb is a convenient and fundamental measurement, but it does have drawbacks. Tune in and learn a bit of history, some interesting applications, and how the measurement works.

We mentioned the psychrometric chart, which is a great visual aid to learn more about the interrelations of wet bulb and other humidity parameters. If you'd like a copy, just email me at [email protected], and I'll send you a copy of the chart.

...


Absolute Parameters
#5
04/17/2023

In this episode, we discuss the absolute parameters used to quantify the absolute amount of water vapor present in a gas. Mixing ratio, parts per million, and dewpoint are defined as absolute measures. Steve shares a few real applications where these parameters make sense and one where it would not make sense to use.

As promised, feel free to access and use these resources to optimize your humidity measurement process:

Humidity calculatorHumidity conversion formulas

A podcast by Bruce McDuffee and Steven Santoro of Vaisala


Dalton's Law of Partial Pressures
#4
04/05/2023

Dalton's Law of Partial pressures is the basic principle for measuring water vapor or humidity. When you understand how we arrive at the basic measurement of the amount of water vapor in the air, you will have a better understanding of how to make a better measurement.

We discuss how the partial pressure of water vapor and the saturation vapor pressure work together to define relative humidity. When you can picture this concept, you can start to put together the pieces of each parameter you wish to measure.

Humidity Conversion Formulas from Vaisala

...


A Brief History of the Hygrometer
#3
03/20/2023

We discuss a bit of history around how people measured humidity 700 years ago and the Vaisala technology that revolutionized the way humidity is measured in the modern age. Bruce and Steve discuss:

How humidity was measured with wool and a scaleMeasuring with a lyre string or horse hairGoldbeater's skin as a measurement mediumSolid state technology invented by Vaisala


A podcast by Bruce McDuffee and Steven Santoro of Vaisala


What is Dewpoint?
#2
03/13/2023

In this episode, we'll discuss dewpoint. Dewpoint is a measure of the amount of water vapor in the air or in any gas. It is a temperature expressed in degrees F or degrees C. Steve will share a few examples of applications where dewpoint is used to maintain product quality and energy efficiency. Learn how changes in pressure can affect the accuracy of the measurement.

A podcast by Bruce McDuffee and Steven Santoro of Vaisala


What is Humidity?
What is Humidity? episode artwork
#1
03/13/2023

This is our pilot episode and we start with the most basic question, what is humidity? We'll discuss the definition of humidity which is not as simple as it may seem. Is there a difference between humidity and relative humidity? We discuss how temperature can affect the measurement. Drawing on more than 35 years of experience, Steve discusses some typical applications where humidity is a critical parameter for quality and energy efficiency.

A podcast by Bruce McDuffee and Steven Santoro of Vaisala